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Project 1

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Spirit Stained Bud Vase in Yew

 

Please use all appropriate personal safety precautions when woodturning

using a wedge for support bandsaw a 7" length of Yew log

Mark the centres at both ends of the log

using a soft-faced mallet drive the four-pronged drive firmly into the log on the centre mark

mount securely between centres, ensuring they tailstock quill is set correctly, and that the workpiece isn't obstructed by the toolrest, and set the lathe speed to the lowest speed

(NB: four-prong drive mounted in scroll chuck)

using a freshly sharpened roughing gouge, rough the workpiece down to a cylinder, working off the corners. take light cuts and be careful of flying bark

continue roughing down the workpiece working "downhill" in light cuts

as the workpiece comes into true increase the lathe speed incrementally

using a freshly sharpened parting tool, cut a dovetail spigot at the headstock end of the workpiece. undercut the outer face slightly to provide a secure and firm seat in the scroll chuck later on. cut as close to the four-pronged drive as you can safely do so

once the workpiece is trued up, reduce the lathe speed and mount in the scroll chuck and check for true. if required, re-true up using the roughing gouge. once true increase the lathe speed

drill a 1/2" hole approx 6" deep, making sure to withdraw the bit reularly to clear the shavings

form the inner shape of the neck using a freshly sharpened 3/8" spindle gouge

bring up the tailstock for support if required. use a paper pad to prevent marking the workpiece

using the 3/8" spindle gouge, begin to shape the outer neck, following the inner curves created earlier

continue to form the shape of the bud vase, always cutting downhill, aiming for a clean-cut finish with minimal tool marks

when the shape is completed abrade from 150 - 400 grit with a good quality cloth-backed abrasive. keep the abrasive moving at all times to reduce laying in annular scratches

after conventional abrasion use green, red and gray WEBRAX pads

NB: white WEBRAX is non-abrasive and is used as an applicator for oils and waxes

apply pad lightly with lathe rotating, and with constant movement

after each grade of WEBRAX clean the piece with a tack cloth to remove all dust from the surface to be treated

apply spirit stain with lathe running using safety cloth (I ran out!). colour choice is personal and experimention often leads to wonderful colour combinations

try to blend each colour into the next

after colouring is completed and the colour has dried, de-nib with gray WEBRAX or 0000 grade wire wool, applying the lighest pressure

finishes to be applied: acrylic sanding sealer, melamine gloss lacquer, burnishing cream, friction polish, & burnishing cream again

apply sealer with lathe rotating. apply light coats. two light coats, de-nibbing between, will give a better finish that one heavy coat

one coat of lacquer applied. allow to fully dry, de-nib, and repeat as required. three coats of lacquer would be ideal

apply burnishing cream with safety cloth, working the cream along to piece from one end to another. the finish will become dull before a shine is raised

apply friction polish with safety cloth and buff to a high gloss. repeat the burnishing stage and burnish to a high gloss finish

part off with a freshly sharpened parting tool, leaving a 6-10mm stub to be cut with a fine kerf saw if necessary. remove stub with a sharp chisel, abrade base, seal and buff

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